Ranger transmission issue

Submitted: Monday, Jul 11, 2022 at 19:36
ThreadID: 144059 Views:7496 Replies:9 FollowUps:11
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Hi All, Just wondering if anyone has heard about sand getting in and around the torque converter of a PX3Ranger 4x4? Has happened to mine and the dealer claims the sand has entered through a plate at the bottom when bogged in sand, and now I am up for the cost of a new or replacement transmission. (Apparently getting bogged in sand avoids a new car warranty of a Ranger 4x4 (my words not the dealers words). So just wondering if anyone has heard of this before?
Thanks
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Reply By: Michael ( Moss Vale NSW) - Monday, Jul 11, 2022 at 19:48

Monday, Jul 11, 2022 at 19:48
Mark that sounds too crazy to be true, check your user manual to see if it mentions their 4x4 isn't really up to the job because it's got a flimsy plate over the torque converter and you can't really drive it off road in case it gets bogged. Michael
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Follow Up By: Mark S52 - Monday, Jul 11, 2022 at 19:56

Monday, Jul 11, 2022 at 19:56
Yep, I thought it was crazy as well but thought it was worth asking to see f anyone else has been told this... but apparently they won't budge and tell me I have exhausted all avenues of warranty claim. They believe the vehicle has exceeded the 800mm wading depth and in their words has "bulldozed" through sand (still not sure how you could ever exceed the 800 mm wading depth of sand). This was all on a fairly easy holiday in north west vic which involved 2 days driving on loose sandy tracks over some dunes. Got bogged on a few dunes but was easily able to reverse down each dune for another attempt.
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Reply By: Michael ( Moss Vale NSW) - Monday, Jul 11, 2022 at 20:04

Monday, Jul 11, 2022 at 20:04
I think I would be taking it further, it's obviously not fit for purpose, it's not a Bentley. Yes 800mm of water is well above the centre of the converter, so water is ok? Is the torque converter cover bent and damaged?
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Follow Up By: Mark S52 - Monday, Jul 11, 2022 at 20:18

Monday, Jul 11, 2022 at 20:18
No, there is a bash plate protecting it all that hasn't had anything other than stone chips from gravel roads. So no direct damage. Will be off to Consumer Affairs Victoria as the Ford people say it has gone as far as it can internally. But yes agree if they have that stance, it's clearly not fit for purpose. Something has gone wrong which they don't want to admit or cover.
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Reply By: Michael ( Moss Vale NSW) - Monday, Jul 11, 2022 at 20:27

Monday, Jul 11, 2022 at 20:27
Yes that's the go, you can't let them get away with that. Maybe research the problems with Transmissions and get up to speed with their weaknesses and I would be telling the dealer you will take it further.
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Follow Up By: OzzieCruiser - Monday, Jul 11, 2022 at 20:36

Monday, Jul 11, 2022 at 20:36
Ford should have learnt their lesson by now - when the Territory first came out it was marked in the ads as having offroad capability. When problems started to show from the vehicle being used offroad Ford denied the claims - in the Court case the judge said that if Ford implied is was a offroad vehicle in its advertising then it was - Ford had to payup and the ads removed.

Still not learnt their lesson a few years back with the auto box issues - again lost.

Sorry the ranger is an offroad vehicle, the codes on the compliance plate indicate that - no case to answer from Ford.
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Reply By: Michael ( Moss Vale NSW) - Monday, Jul 11, 2022 at 20:51

Monday, Jul 11, 2022 at 20:51
Agreed, Mark hasn't actually said what the problem was or what was damaged. The converter has a seal to the transmission, that should keep a few grains of sand out and the rear engine seal is in there also to keep oil in the engine and keep dirt out. So I can see how bogging it in sand can have any affect. Maybe something has just failed and Ford are just trying it on.
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Follow Up By: Mark S52 - Monday, Jul 11, 2022 at 21:22

Monday, Jul 11, 2022 at 21:22
The damage caused is apparently the seal into the transmission and torque converter sealing surface, resulting in oil leaking out of the transmission. They say they don't pull apart transmissions, so want to put in a refurbished one ($6,700). So off to a few transmission shops tomorrow to check out how much a new seal will be for a hopefully cheaper repair. But something has gone wrong for this to occur which they don't seem to want to discuss or admit.
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Follow Up By: Nomadic Navara - Tuesday, Jul 12, 2022 at 13:39

Tuesday, Jul 12, 2022 at 13:39
"The converter has a seal to the transmission, that should keep a few grains of sand out "

Does not the oil in the torque converter circulate through the gearbox so it can get to the oil cooler? Any sand that gets into the torque converter will circulate through the the whole system.
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Reply By: Michael ( Moss Vale NSW) - Monday, Jul 11, 2022 at 21:41

Monday, Jul 11, 2022 at 21:41
Keep on to them.
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Reply By: George_M - Monday, Jul 11, 2022 at 22:09

Monday, Jul 11, 2022 at 22:09
Have you had a look at the Ford Ranger facebook group, Mark? Those groups are a wealth of information about specific vehicle models.

Also, have you escalated this matter direct to Ford Australia?

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Follow Up By: Frank P (NSW) - Tuesday, Jul 12, 2022 at 11:24

Tuesday, Jul 12, 2022 at 11:24
Also newranger.net
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Reply By: Geoff K4 - Monday, Jul 11, 2022 at 22:58

Monday, Jul 11, 2022 at 22:58
I have heard about a few transmission issues with Ranger and Bt-50's but not to do with sand getting inside the torque converter area. Obviously not 4x4 engineered but name only. Must be a black top only 4x4. Mines done just over 10k and has developed a vibration sound at 60kph after fitting new springs to rear only. 50mm lift. over 60 and there's to much other road noise to hear much else.
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Reply By: swampy - Saturday, Jul 16, 2022 at 07:33

Saturday, Jul 16, 2022 at 07:33
hi
Early Ranger not covered for doing alot of towing WTF!! u say ,yep it says that in the manual it really does .... That is /was how the vehicle was advertised towing all the bikes boats vans all hitched up together.
Rear lsd diff blown not working , Ford answer because I was towing not covered .

Moral of this story next car was a new 2011 Hilux oh yea just picked up another new Hilux 2022
Ford refused warranty that often it was laughable and yes it was mostly due to local dealers bad customer service . Dealer was Carmicheal Ford , few locals go to this place later found .
-------------------------
EG Problems were Ryco fuel filter no warranty really
----------------------
Ford did a timing belt /tensioner at 70,000km and 30,000 km later faulty install tensioner by technician= destroyed no warranty
---------------------------------
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Reply By: Ron N - Sunday, Jul 17, 2022 at 22:57

Sunday, Jul 17, 2022 at 22:57
Mark, you don't give the year or kilometres of the vehicle, or whether the vehicle is still under warranty.
I presume you're looking at a warranty claim because of your words about "getting bogged in sand".

Ford are as good as any shonky used car dealer for producing reasons to avoid a warranty claim, IMO.
A standard technique amongst dealers is to "fob off" warranty complaints with spurious claims of "operator abuse". This is the oldest trick in the book.

The Ford 6R80 transmission (as fitted to the Ranger) is pretty notorious for torque converter leaks, and major design upgrades due to design faults - so the cause of the leak is more than likely an assembly fault - particularly if the vehicle is relatively new.

Of course, you must be sure that nothing in your actions has contributed to the leak. Overheating the transmission by working it hard when bogged deeply in sand, is one area where you may have contributed to the problem.
Stalling the torque converter excessively when trying to extract the vehicle from a deeply bogged position, is one way of generating a lot of torque converter heat, very rapidly.

If you believe you have not contributed to the problem, and the dealer continues to point-blank refuse a warranty claim, tell them you will take the vehicle to a transmission specialist (which is a good idea, anyway, to get their initial opinion on the leak) - then say you will get the transmission specialist to dismantle the transmission, and produce a written report on the reason/s for the leak, which report will possibly be used in a court case against Ford.

If the independent transmission repairer produces a satisfactory report outlining the exact cause of the leak (and it shows the leak is not your fault), then that report can be used in launching an attack on Ford, starting with your local Consumer Affairs Dept.

Your State Govt will have a Consumer Affairs office which will advise you on the process to reach a satisfactory conclusion in your warranty claim.
There are State Small Claim Tribunals, and quite often, State Ombudsmen as well, who will be able to advise on the course of action or actions, available to you.

These people deal every day with businesses that refuse to honour warranties or who otherwise provide items of equipment that do not provide the expected satisfactory service, and who regularly try to avoid their legal obligations.
Global corporations are the worst when it comes to avoiding accepting responsibility for faulty products, so go hard on them if you sure you're in the right, and if you're convinced you have a justifiable claim.

However - if any part of the fault can be identified and traced back to your driving technique, then you will more than likely not have a leg to stand on, with a warranty claim.

https://www.accc.gov.au/consumers/consumer-protection/where-to-go-for-consumer-help

Cheers, Ron.
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Follow Up By: Mark S52 - Friday, Aug 05, 2022 at 21:51

Friday, Aug 05, 2022 at 21:51
Hi Ron, Sorry I missed mentioning that the vehicle is 2.5 years old with about 115,000 km - so still under warranty.
I ended up contacting Consumer Affairs Victoria who suggested a letter seeking repairs under Australian Consumer Law and giving the ultimatum that I would pay for repairs under duress elsewhere. Ford Australia replied and said they didn't believe that consumer protection extend to this. So I had the leaking transmission seal repaired at the local transmission shop who charged a small fraction of what the dealer was proposing.

What I did learnt through the whole process is that a warranty claim is more dependant upon the dealers attitude. I purchased the vehicle elsewhere when new (about 2 hours from where we live), but had it serviced at the local dealer since new naively believing that would be good for any possible problems in the future. I spoke to the dealer where I purchased the vehicle and they said they would have put that through as a warranty claim as it clearly shouldn't occur (something has failed). But it was logged into the system at the local dealer who rejected the claim. I'm sure all manufacturers have stories like this. So try to find a dealer who you trust and has a good reputation for assisting, helping and keeping customers. That I think makes the biggest difference to the outcome.
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Follow Up By: Frank P (NSW) - Friday, Aug 05, 2022 at 22:20

Friday, Aug 05, 2022 at 22:20
But it shouldn't be that way, should it?

Your warranty is a FACTORY warranty, not a dealer warranty. Every dealer is a representative of the factory. The warranty should have been honoured, IMO. I think you still have some recourse if you have the energy to pursue it.
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Follow Up By: peteC - Wednesday, Aug 10, 2022 at 19:28

Wednesday, Aug 10, 2022 at 19:28
So here is my current situation. My daily drive is a diesel sedan its 9 years old and done 220,000km. Always serviced every 10,000km which is mostly done every 6-10 weeks due to the km i do. Last week engine light all the bells whisdtles and multiple messages on display. Would go over idle. Got towed to the dealer. 3 days later got the call major engine damage. Cost to repair over $10k and will take 6-8 weeks to repair. BUT we have spoken to the head office and will cover all repairs and havee arranged a hire car at no charge until repaired.
Apparently because of getting it religiously serviced and a few months ago spending $46k on new car for the wife the dealer went into bat for me.
Not bad being 6 years and 120,000km outside warranty.
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Follow Up By: Ron N - Wednesday, Aug 10, 2022 at 21:09

Wednesday, Aug 10, 2022 at 21:09
PeteC, that is backup that is nothing short of unbelievable. I have never known anyone, anywhere, with any brand of vehicle, ever get a manufacturer to fully repair an engine after 9 years and 220,000kms.
I'd really like to know the brand. I bought a lot of new Holdens and new Toyotas over the years, and they were all happy to honour the warranty if the kms or miles were still within the agreed number - but over that number, I had to pay - even if I had just bought another 3 or 4 new vehicles off them. You've really struck gold there.

Cheers, Ron.
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Follow Up By: Frank P (NSW) - Wednesday, Aug 10, 2022 at 21:52

Wednesday, Aug 10, 2022 at 21:52
I had similar to Peter but to a lesser extent. 2 years/20k out of warranty, catastrophic engine failure while cruising at 100kph. Smoke and oil everywhere. Like Peter I had a perfect dealer service record and like Peter, my dealer did an engine replacement FOC to me. (I did have to pay recovery to the dealer, about $1k).

It was a 2014 Mazda BT50 with the 3.2 5 cyl CRD turbo diesel. The dealer was Macarthur Mazda in Campbelltown, NSW.

Cannot recommend them highly enough.
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