Clutch shudder please help

Submitted: Sunday, Dec 25, 2011 at 13:09
ThreadID: 90828 Views:9641 Replies:14 FollowUps:12
This Thread has been Archived
Hi all,
I had a new heavy duty clutch put in my 1992 hilux ( diesel ) only a few months ago and it has a very bad shudder but it only happens whilst cold or say for the first ten minutes of driving then seems to disappear. It was fine for the first month then started and is getting worse. Haven't done any serious towing or off roading that would have done damage in this short amount of time. Has anyone had this happen or have any idea why this would start. Have i had the dodge done to me by the mechanic? Obviously it's hard to explain as it has stopped by the time I arrive to show anyone. But it is getting seriously bad and would love some ideas. Hope someone has a thought on this.

Cheers and a Muddy Xmas to all.
Back Expand Un-Read 0 Moderator

Reply By: Notso - Sunday, Dec 25, 2011 at 15:44

Sunday, Dec 25, 2011 at 15:44
Never owned one, but are you sure it's the clutch and not the motor running rough, say on three cylinders?
AnswerID: 473303

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:00

Tuesday, Dec 27, 2011 at 10:00
Hey Notso,
Na mate the car is a dream runs fine.
0
FollowupID: 748203

Reply By: fisho64 - Sunday, Dec 25, 2011 at 17:48

Sunday, Dec 25, 2011 at 17:48
shudder is often caused by oil on the plates. Get underneath and look at the air gap at the bottom of the bell housing and see if there is any oil in the vicinity.
AnswerID: 473310

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:05

Tuesday, Dec 27, 2011 at 10:05
Hey Fisho64<
Yeah that is something i noticed never had a leak before then after the new clutch was installed there is a small amount of oil now leaking. Not sure if it was from there installation. Is oil on the plates going to cause long term damage or will it just burn off. Obviously it's not ideal but the cost of pulling the bell housing off is in consideration as do not have the means myself.
0
FollowupID: 748205

Reply By: Been-Everywhereman - Sunday, Dec 25, 2011 at 19:00

Sunday, Dec 25, 2011 at 19:00
Yeah same same....
Shudders when cold,, then seems fine later..
I always idle off from the start anyway and then i never get shudder...
I have had the shudder for 100,000kms now,,, no problem...
105 series.....
AnswerID: 473312

Reply By: Lex M - Sunday, Dec 25, 2011 at 20:53

Sunday, Dec 25, 2011 at 20:53
Have you had any suspension mods or is it standard?
AnswerID: 473315

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:08

Tuesday, Dec 27, 2011 at 10:08
Hey Lex M,
Yeah have OME springs and shocks all round with 2 inch lift.
0
FollowupID: 748206

Reply By: Rockape - Sunday, Dec 25, 2011 at 21:06

Sunday, Dec 25, 2011 at 21:06
Oboe,
besides the question of oil on the clutch, did you get the flywheel machined when the clutch was installed. This is normal practice these days.

I have also seen defective pressure plates on aftermarket clutches that have cause the same problem. That is if it is an aftermarket clutch assembly.

Have a good rest of Xmas day,
RA.
AnswerID: 473316

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:13

Tuesday, Dec 27, 2011 at 10:13
Hi Rockape,
Yeah all work was done properly. Fly wheel machined, new clutch fork was needed and the new clutch. Had not used the mechanic before so hoping he is a honest one. Haven't always had the best of luck with them unfortunately. Will be getting back to find out exactly what clutch he put in.

Cheers Obo
0
FollowupID: 748207

Reply By: ken triton - Sunday, Dec 25, 2011 at 21:32

Sunday, Dec 25, 2011 at 21:32
Hi Oboe
Firstly have you spoken to the repairer about the problem an has he had a look at the problem. I used to own a Clutch and Brake repair business. It is important to talk to the repairer that worked on you car. I would ask if the flywheel has been machined and what brand of clutch was fitted. Technically the clutch manufacturer can reject any claim if the flywheel was not machined. As stated above I would check for any sign of coming from the weep hole at the front of the bell housing. The other cause for clutch shudder can be soft or broken engine / gearbox mounts, misalignment when fitting the new clutch. You will generally find that reputable repairers will address your problems, good communication is important.
Good Luck and Merry Christmas
Ken
AnswerID: 473317

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:17

Tuesday, Dec 27, 2011 at 10:17
Hi Ken,
Thanks for your reply. As far as i know the flywheel was machined and all work done properly. As soon as i can get in touch will be asking them a few of the questions that you have brought to light. Hopefully it is a simple answer. Have a great new years and thanks for the info.
Cheers Owen
0
FollowupID: 748208

Reply By: Michaeljp - Sunday, Dec 25, 2011 at 21:52

Sunday, Dec 25, 2011 at 21:52
Whats wrong with the standard Toyota OEM clutch? Ive had 2 hilux's in the past 23 years all clutch's have lasted over 350,000kms. My First hilux had over 500,000km when traded changed the clutch once, and this hilux has over 400,000km and just changed the clutch.
AnswerID: 473319

Follow Up By: ken triton - Monday, Dec 26, 2011 at 08:27

Monday, Dec 26, 2011 at 08:27
The OEM clutches are excellent products buy for a heavy duty option Exedy Safari Tuff are brilliant. If your towing or have an aftermarket turbo fitted the standard replacement clutches are not always up to the job asked of them
Regards
Ken
0
FollowupID: 748126

Follow Up By: Michaeljp - Monday, Dec 26, 2011 at 11:18

Monday, Dec 26, 2011 at 11:18
Gday Ken,
My hilux's were and are non turbo and i dont tow.

Cheers Mick
0
FollowupID: 748140

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 09:59

Tuesday, Dec 27, 2011 at 09:59
Hey Michaeljp,
Got the after market for a couple of reasons. Firstly I have an after market turbo and sometimes tow also plenty of other mods and weight so needed something a bit better than standard. Second i rarely buy genuine as it is always ridiculously priced and mostly there is a better cheaper after market version. Thanks for your reply.
Owen
0
FollowupID: 748202

Reply By: Member - shayne S (QLD) - Sunday, Dec 25, 2011 at 22:23

Sunday, Dec 25, 2011 at 22:23
Hi
If your Flywheel showed sign of burn marks and very polished in appearance then this is from excess heat .
The flywheel may of needed to be machined or at least roughed with emery paper. Your new clutch plate will slip and grab on this polished surface causing this shudder.
I have a 2 year old Landcruiser 4.5 V8 and the clutch rite from brand new has done this. I have spoken to many other Cruiser owners with the same problem.
As stated by another member that oil leaking from your rear seal may also contribute to this problem.
Best of luck with this
Shayno
AnswerID: 473322

Reply By: Member - Mark E (VIC) - Monday, Dec 26, 2011 at 12:24

Monday, Dec 26, 2011 at 12:24
Oboe,

Clutch shudder is not a 'fault' with a Toyota, it is a 'feature'. From my experience they just about all shudder.

If you go over to the LCOOL forum, there are many posts on Toyota (Landcruiser) clutch shudder and noone really knows why or how to fix it, bar the installation of an aftermarket HD clutch.

Cheers,

Mark
AnswerID: 473342

Reply By: Kimba10 - Monday, Dec 26, 2011 at 12:58

Monday, Dec 26, 2011 at 12:58
Sure its not the centre tailshaft bearing/rubber binding up when cold then is ok when it gets a bit of heat into it. Replaced myn due to it shuddering on take off.
AnswerID: 473349

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:22

Tuesday, Dec 27, 2011 at 10:22
Hey Kimba10,
Thanks for that suggestion hadn't thought about that. Don't think it is as the shaft was new when i got it and all looks good but will check it out. Thanks for your reply have a good new years.
Obo
0
FollowupID: 748209

Reply By: trains - Monday, Dec 26, 2011 at 16:57

Monday, Dec 26, 2011 at 16:57
Hi Oboe,
The above posts have all contributed good information, and things to check for regarding clutch shudder.

I have come across, including with my own 2.8 Ln106 with new hd clutch.

I had good engine mounts, and gearbox mounts, new center bearing (trick for those about to replace theirs, before you fit the new center bearing, get some sika, I use the black stuff, and inject it into the rubber that holds the bearing in the middle.
By packing that void with sika, it stops the rubber from flogging out in 20k and will last alot longer than if you don't do it.)
Anyway.
Even with everything being in good condition, and with the flywheel machined, if it was cold, and in particular, damp, the clutch will shudder until it warms up a bit and the moisture is gone.

Sadly its a common problem with the asbestos free friction material that they use now. When they first started using that stuff in brake pads, we had alot of issues with grabbing when cold and or damp, excessive wear etc.

I ended up removing the gearbox 3 times, tried different grinds on the flywheel and even the pressure plate assy to help with it bedding in and removing high spots on the clutch plate, all to no avail.

Genuine clutch plates don't seem to have the problem to the extent that most after market clutch's do.

If its within warranty, take it back and see if you can see any obvious faults with it, as its always worth checking, if not, see if you can fit a gen clutchplate with different friction material, tho some clutch manufacturers will claim that they use the same if not better material, but I digress.

As the clutch beds in and wears off the high spots, it may improve, but there is no guarantee that it will.

hope that helps you make an informed decision.

Trains
AnswerID: 473354

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:34

Tuesday, Dec 27, 2011 at 10:34
Hi Trains,
Thank you for your reply. Have a feeling i may be in the same boat as you and will just have to deal with it. When the shudder has been at its worst as with yours it has been on wet days so makes me think it is made worse with moisture and maybe a slight leak from the rear seal. Mine is also the 2.8 Ln106 just in case people where wondering. What HD clutch did you put in yours? Thanks for all your info. Have a great New Years.
Obo
0
FollowupID: 748211

Follow Up By: trains - Wednesday, Dec 28, 2011 at 10:51

Wednesday, Dec 28, 2011 at 10:51
Hi Oboe,

If its only a few months old, it wont be oil, as you would have noticed alot of black oil on your driveway from the bellhousing area.
And the mechanic would have informed you of your previously oil soaked clutch and need for a new rear main seal and possible speedy sleeve on the crank.

I would also expect that they cleaned out the bellhousing of any excess oil buildup and dust there too whilst doing the clutch.

It dosent sound like they bent the clutchplate when installing the gearbox, as it would do this all the time, and give other problems you havent mentioned.

I would not try "burning" in the clutch as previously mentioned, as you only wear away usable life from the friction material, possibly cause hot spots on the flywheel and pressure plate, and cause other problems that you currently dont exhibit. (the vehicle that is, not you LOL ).

Have a word with your mech who did it, and let them know its not acceptable, and ask what they can do about it.
Not fun having your false teeth fall out driving out the driveway LOL

I jest, but it can be pretty bad.

:)

Happy new year.

T
0
FollowupID: 748300

Reply By: patsproule - Monday, Dec 26, 2011 at 17:54

Monday, Dec 26, 2011 at 17:54
I just put a brand new Exedy Safari HD clutch and SMF kit behind my 3.2 pajero and it shudders like crazy. I've tried contacting Exedy but no luck so far.
AnswerID: 473357

Reply By: obee1212 - Monday, Dec 26, 2011 at 21:06

Monday, Dec 26, 2011 at 21:06
I get a bit of that after 250 000 my left foot is trained to let it slip a bit in compensation. I got other things to worry about. In the old days, (I am allowed to say that now) the cure was to front up to an immovable object and burn the thing in. Well they said that but a lot of other crazy cures were about then.

Owen

AnswerID: 473364

Follow Up By: Oboe - Tuesday, Dec 27, 2011 at 10:39

Tuesday, Dec 27, 2011 at 10:39
Hey obee1212,
Ha Ha well i don't know if I will be trying the old school method of correction but thanks for the reply. By the way it is a bit off topic but i see your name is Owen and your called Obee. My name is also Owen and have been called Obo my hole life. Don't tell me you are a red head or i think we may be twin brothers. Ha.
Cheers
0
FollowupID: 748212

Reply By: Oboe - Tuesday, Dec 27, 2011 at 09:53

Tuesday, Dec 27, 2011 at 09:53
Thanks all for your info and suggestions. Will be talking to the repairer about soon as they r back from holidays but by the sounds of things this is not uncommon and i don't feel i will lose to much sleep over it now. As always the forum has helped to answer my questions so thanks for taking the time to reply. Have a great new years and find some mud and have some fun.

Cheers Owen
AnswerID: 473392

Sponsored Links