AC Power for DC to DC charger

Submitted: Sunday, Nov 27, 2011 at 22:26
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I have a CTEK 250 dual dc to dc charger. Can you also run this from AC power with some sort of adaptor? Any helpful advise on the possibility would be appreciated and where from if known.
Mel
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Reply By: Sand Man (SA) - Monday, Nov 28, 2011 at 07:39

Monday, Nov 28, 2011 at 07:39
Hi Mel,

Yes you can.
I put the question to the CTEK Australian distributor and got nothing but referring me to the CTEK diagrams.

I do have an on-board AC-DC charger on the camper but I am not confident in it's operation, thus the desire to use a charger I know works.

So I emailed CTEK Sweden asking if I could simply connect my AC charger to the input anderson connector on my camper which would normally receive input from the vehicle's alternator when travelling.

The answer was confirmation of what I expected should be possible.
I have a CTEK XS 7000 charger (7 amp) and wanted to plug it into the trailer's power cable to charge my on-board camper trailer batteries via the D250S Dual from time to time.
I had to switch the mode on the XS 7000 to "supply mode" (constant 13.6v) which allowed the D250S Dual to controll the charging process.

Works like a dream.



Bill


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Follow Up By: Member - Frank P (NSW) - Monday, Nov 28, 2011 at 08:03

Monday, Nov 28, 2011 at 08:03
Hi Mel,

This is a great suggestion, but be aware that if you want the full output current from your dc-dc charger, your supply has to able to at least match but preferably exceed the dc-dc charger's max output.

eg, if your dc-dc charger has 20 amp capacity, if you do it Bill's way you'd need a Ctek xs25000 (25 amp). The smaller supply will still work, butwill give you limited output.

Alternatively, you could use a simple 12V power supply (eg from Jaycar) with enough output amps to equal or exceed your dc-dc charger. That would be cheaper, but it is not as flexible a solution. If you are going to do it this way, and if you can afford it, I'd go for a larger battery charger that has a supply mode. That way you have a back-up.
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Follow Up By: Mel59 - Monday, Nov 28, 2011 at 21:23

Monday, Nov 28, 2011 at 21:23
Thanks Bill but as I dont need another charger I will go down the power supply route
Mel
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Reply By: Member - John and Val - Monday, Nov 28, 2011 at 07:59

Monday, Nov 28, 2011 at 07:59
Mel,

As Sandman says, yes - easy - you can use a standard mains powered charger to feed into the dc to dc charger. The only issue is that your dc-dc charger is intended to deliver 20 amps to the battery so will require at least that from the mains charger. In practice, allowing for inefficiencies, you will need at least a 25 amp mains charger to do the job.

If the mains charger isn't big enough, the dc-dc charger will overload it, dropping its voltage. The dc-dc will compensate by drawing extra current, pulling the voltage down further......... this could let all the smoke out!


Cheers

John
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Reply By: olcoolone - Monday, Nov 28, 2011 at 08:29

Monday, Nov 28, 2011 at 08:29
You can not run the Ctek 250 off of 240v, the Ctek 250 has no direct input for 240v and is a straight 12v to 12v DC-DC charger.

Your best bet would be to have a good quality stand alone 240v battery charger connected straight to your aux battery.

Keep it simple and avoid headaches and don't try to run a 12v source from a 12 to 240v power supply to your Ctek 250.

Anything can be done if you want to complicate the matter..... this forum sometimes reminds me of the film "The Nutty Professor" LOL

How big is you aux battery?


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Follow Up By: Sand Man (SA) - Monday, Nov 28, 2011 at 19:09

Monday, Nov 28, 2011 at 19:09
Not quite correct.

Yes, the "normal way" would be to have a 240v "smart" charger connected directly to the auxiliary battery, however, there is no reason whatsoever why you cannot provide a 12vdc supply to the alternator connection on the D250S dual dc-dc charger via a source other than the alternator.
A 12vdc power source with a lower current rating will still efficiently charge the battery bank via the D250S dual. It will just take longer.

The reason why I wanted to pursue this course was two fold.
Firstly, I am unsure how "smart" the built-in charger is in my camper trailer. I have yet to test it's operation to confirm that it will deliver a "float charge".
Secondly, I wished to apply a "maintenance charge" to the battery bank from time to time, to maintain the batteries at full charge while the camper was sitting in the shed.
The XS 7000 would not work in 'normal mode' (too smart methinks) but in supply mode where the charger does not attempt an interrogation of that which is connected to it's output, it supplies a constant voltage of 13.2v at a maximum of 7 amps which the D250S charger receives, then manages the full charging routine of multi-step charging (bulk and absorption at 7 amp maximum) then pulse maintenance charging for as long as desired, without damage to the connected battery(s).

The solution I came up with and confirmed by CTEK technical support in Sweden, was that this combination would work and work well.
The 7 amp XS 7000 charger is suitable for a battery bank from 14-225Ah so I do not need a higher capacity charger. The time to reach a full charge is not important in my case. The bulk of the charging routine would be handled by the alternator while travelling, at a higher current ( up to a maximum of 20 amps for the D250S). While camping, the D250S receives input from the solar panel array connected to it and managed by it's built-in MPPT controller.
The 240vac/12vdc charger is purely employed as a "maintenance routine" from time to time, easily efficiently and effectively.

Bill


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Follow Up By: olcoolone - Tuesday, Nov 29, 2011 at 08:58

Tuesday, Nov 29, 2011 at 08:58
Bill my comments were correct.... you can not have a direct 240v input in to a Ctek 250.

The question was asked is there an adapter available to make the Ctek 250 run of 240v and my answer was no.

If you call a power supply an a adapter then I suppose you can do it.

We see so many vehicle come through our workshop where DIYers have tried to cut corners and improvise; it beyond a joke..... if it works for you that's fine but there is nothing like doing it properly and using the KISS method.

By making something more complicated you are increasing the risk of faults developing.

Bill you have a good quality Ctek XS7000 charger that by it's self is and you have added another component that does exactly the same thing as the XS7000..... in other words you have converted something then converted it back and then converted it again back to what the original was doing...... Bill in my books that's over complicating things and using one to many things.

Bit like putting a suspension lift kit in a 4x4 and then fitting low profile tyres to lower it down again!... no real benefit.

If it works for you Bill keep using it but it's not the way I would do it.



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Follow Up By: Sand Man (SA) - Tuesday, Nov 29, 2011 at 18:39

Tuesday, Nov 29, 2011 at 18:39
olcoolone,

There is only one conversion in the process, that being from 240vac to 12vdc using the xs 7000 purely as a 12v power supply.
Then the D250S receives the 12vdc exactly the same as it would have via an alternator, boosts the voltage if necessary, then outputs a multi-mode 12vdc charging routine to the batteries.
Nothing complex at all.

The XS 7000 is operating in supply mode so no charging process occurs at this point.

Your analogy re the suspension mod therefore doesn't compare at all.

I only require this process from time to time, basically to apply a maintenance charge to the camper. It is not practical to connect the XS 7000 direct to the batteries as they are enclosed behind a panel.
The connection of the XS 7000 in supply mode is simple, does not impact on the operation of the D250S dc-dc charger and is a sound, practical solution to suit my requirements.

cheers.
Bill


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Follow Up By: olcoolone - Tuesday, Nov 29, 2011 at 21:05

Tuesday, Nov 29, 2011 at 21:05
Bill if it works for you and you think it is the right way of doing it that's OK.

No need to justify why you have done something the way you have, if your happy with it that's all that matters.

It's fuuny when you try to tell the right way of doing something there always seem to be someone who responds who want's to argue the point...... got to love forums.

In my book there is only 2 ways of doing something.... the right way and the wrong way..... and if you think you way is the right way then it's the right way making my way wrong!










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Reply By: arjay - Monday, Nov 28, 2011 at 11:30

Monday, Nov 28, 2011 at 11:30
Mel,

Yes you can, here's one way to do it

I have CTEK 250 Dual charger setup to do just this when 240V is available (usually just connected in my driveway).

For this purpose I purchased a 13.8V 25 amp Switchmode Power Supply approx $90(US) delivered from evilbay: 13.8V 25amp Switchmode PS on ebay



This is what I have used but you could use any suitable Power Supply.

The Solar Panel input of the CTEK charger is made switchable by adding a 240 Volt relay.
The relay's NC (normally-closed) contacts go to my Solar Panel's output and the NO (normally-open) contacts go to the output of the 25 amp 13.8V DC Switching Power supply.
(NOTE: My Switching PS is NOT mounted in the engine bay for 240V safety reasons and to keep it away from heat and water)

When 240V is applied to the relay coil it switches the CTEK solar input from the Solar Panel to the output of the 13.8V Power Supply.

As far as the CTEK charger is concerned it is just seeing a 'solar panel' with a 25 amp capability (the 250S Dual can only charge at a max of 20 amp).

WARNING: MAKE SURE THAT ANY 240 VOLT WIRING IS DONE BY A QUALIFIED PERSON !!!!!

My setup has a Solar Panel connected but if yours didn't you could have a less complicated setup by just directly connecting your Power Supply directly to the CTEK's solar Panel input.

Another nice thing about the CTEK 250S Dual is that when the 2nd battery has been fully charged it then pulse charges the vehicle's starter battery.

Subnote: CTEK 250S Dual Charging Currents from a Solar Panel FWIW

I've read posts on another off-road forum about the 250S Dual which say that you need a minimum of 4 amps from a Solar Panel to allow the CTEK to be able to charge.
I can simultaneously monitor the current at both the Solar Panel output and the Battery input and my experience (system was setup 8 months ago) has shown currents of less than one amp from the Solar Panel successfully flowing into the battery. (this is my experience only, others may differ).


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Follow Up By: Mel59 - Tuesday, Nov 29, 2011 at 08:09

Tuesday, Nov 29, 2011 at 08:09
Thanks arjay
Exactly the info I was after. Did a google and found a heap more MW units.
Will order one tonight. Thanks for the detail. Its nice to have first hand experience facts.
Regards Mel
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