Tuesday, Aug 09, 2011 at 21:43
In the standard config in the Humvee the headers are stainless steel from each exhaust port to the dump pipe which is about three inch into the exhaust from either bank which then feeds into a short (3m max) 3" system with a dirty big straight through muffler, not much restriction in that.
One of the H1 owners tried a 4" dual exhaust but lost a lot of torque so went back to the standard config.
The Humvee intake consists of about 300mm of 4.5" into the aircleaner and then about 500mm of 4.5 into the intake manifold.
The comment about fuel supply in the other post is valid, we find that the standard mechanical lift pump is fine as long as no restriction is introduced in the fuel system. All the fuel plumbing on the humvee is 3/8, anything smaller throttles the engine, I tried to fit a water sedimenter between the tank and the standard fuel filter and the engine then wouldn't rev and was well down on power despite me fitting 1/2" hoses in and out of the sedimenter. I've often wondered whether the standard plumbing in nissans and toyotas was up to the job when they have Chev's fitted.
Also pay attention to those little rubber fuel return lines between the injectors, any leaks or restrictions will also nobble the engine. In fact if you disconnect one of them (let it run into a container) the engine won't even run!
I had a local with a 6.5 in an 80 series that was running a big pancake type aircleaner from a big chev petrol engine and it also restricted the engine, those big diesels want lots of air! Easiast way to check whether the intake system is restrictive is take it for a spin without it or the aircleaner. Just make sure nothing can get sucked in!!
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