Wednesday, May 27, 2009 at 21:50
Boobook2,
Thankfully, no rocket science involved! To get the top off, I first had to remove that door visible on the left hand side.
Next, remove that '70's brown plastic trim on the leading edge, and save that bit for later.
Next, there was approximately 4 phillips head screws to remove, and with a bit of "jiggling" the top came off.
That was a pain, so I cut the lid into 2 pieces (and the plastic trim) so I had 2 easily removable pieces. They just lift off when required.
The small area seen in the 3rd photo (with the side panel removed) is a bonus. You can box it up like I did (You'll notice a cable mechanism in at the outer end), and it'll comfortably hold 20 cans of your beverage. The other side is the same deal. The 4th photo shows the same area with the side panel fitted, I used an "interference" fit, but you could use velco tape to hold the side panels in place.
All the timber came from bunnings. It's just lengths of 19 x 19mm pine and 42 x 19mm pine cut to fit. The panels are made from 3mm ply from the same place.
Most of the time and effort was involved in making cardboard (old beer cartons) templates so everything fitted properly when cut and assembled. The cables for the roof ran along the floor so I notched out the pine so the cables ran unobstructed under them.
Behind the rear panel (visible in the first photo, and others) I re-routed the wiring which was mainly for the 12 volt trailer lights. This involved cutting the wires and splicing in 500mm extensions so they would sit behind the panel, soldered and insulated of course. Prior to this, the wiring was just stretched across the void and was a mess.
The lot was assembled using a staple gun and brad gun for the ply, and chipboard screws for the pine. Aquadere was used where necessary.
Fiddly - yes, worth it? - yes!
The storage under the lounge was easy as I was installing an Explorer TV amplified antenna system. Once again, 4 screws were removed the panel, and I had access to the area.
Hope this helps.
Cheers, Matt
FollowupID:
634752