running 3 way fridge from tow vehicle red anderson plug

Submitted: Friday, Oct 04, 2024 at 12:18
ThreadID: 148759 Views:1237 Replies:11 FollowUps:24
Hi all
New here :-)
Umm - a difficult query for me
The Ranger has a grey and red anderson plug and a 12 pin plug
i have a 200amp lithium battery and charger that uses the grey plug
the red plug was set up by Jayco to run ESC (i think) for a previous van
new (2nd hand van) is smaller and has no ESC
Can I run the 3 way fridge off the red anderson plug (I'd need to wire up separately)
or should i just use it on the caravan battery whilst it is being charged by the vehicle? On 12 volt
Or I could uses the 3000 watt inverter and run it on 240 volt ?
Thanks all
sorry for my confusing question - electrics bother me a bit ;-)
Rea58
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Reply By: Kazza055 - Friday, Oct 04, 2024 at 12:33

Friday, Oct 04, 2024 at 12:33
I think the red one is for charging the vans battery.

For the fridge, you need to use an isolator to stop the fridge from draining the cars battery and the simplest way is to use an ignition relay so power is only supplied while the motor is running.

Running a 3 way fridge on 12V will draw around 15A which will very quickly drain any connected battery.

If needing to run the fridge for extended periods, you are better to run it on gas.
AnswerID: 646601

Follow Up By: Rea58 - Friday, Oct 04, 2024 at 13:22

Friday, Oct 04, 2024 at 13:22
HI - so I can run the fridge on 12 volt whilst the engine is running and it won't run my car battery down?
When I am stopped it will be on Gas
it would be disconnected to the red anderson plug on the car manually
thx in advance
Rea
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Follow Up By: Kazza055 - Friday, Oct 04, 2024 at 15:24

Friday, Oct 04, 2024 at 15:24
If you are stopping for an hour or 2, the fridge will stay cold just like an esky, I only use the gas overnight.
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Follow Up By: Nomadic Navara - Friday, Oct 04, 2024 at 16:51

Friday, Oct 04, 2024 at 16:51
The red Anderson plug was a recommendation by Al-Ko to supply their ESC if it was fitted in your van. The reason for this is that the Al-Ko ESC units can misfire when you are travelling in off-road tracks. It has become a bit of an informal caravanning standard. There is no regulation to stop you from using it for other purposes, however if I was doing that I would change to another colour for use with a fridge.

Regarding the use of an ignition switched relay in the line, it is recommended by Electrolux (yes that far back) as a safety measure. The world is full of good intentions. There are also a huge number of those with good intentions who forget to disconnect the fridge when stopping for a rest stop. Many of those require assistance to restart their tug's motor. There are also who forget to reconnect the plug and lose the benefit of fridge 12V operation during the next phase of the journey. Again the choice is yours.

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Reply By: Member - Mark (Tamworth NSW) - Friday, Oct 04, 2024 at 12:54

Friday, Oct 04, 2024 at 12:54
I am sure more knowledge people will reply, however I think you are correct the red plug is for a ESC system. I've never seen it any other way.
However only a trace back of wires could confirm this )just in case someone has defied convention).
As Kazz said, you will definitely need some form of engine off disconnect system.

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Follow Up By: Rea58 - Friday, Oct 04, 2024 at 13:23

Friday, Oct 04, 2024 at 13:23
Thank you :-)
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Reply By: RMD - Friday, Oct 04, 2024 at 17:18

Friday, Oct 04, 2024 at 17:18
Rea 58

If the RED Anderson is for ESC, it also activates the brakes through that power source in an emergency. Reason is: the ESC selectively applies individual brakes if fitted.
You have no ESC , so the RED plug is spare but if thinking of using that for the FRIDGE while travelling, you would have to check and make sure the wiring is of sufficient cable size and FUSED AMPERAGE supply for the fridge to operate effectively. It is under the fridge load/current draw amount which matters. The ESC and braking doesn't use much amperage compared to a fridge so that wire/plug may be unsuitable . Others have mentioned isolation when stopped!
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Follow Up By: Member - PhilD_NT - Friday, Oct 04, 2024 at 19:20

Friday, Oct 04, 2024 at 19:20
There are a number of variations of stability control these days, but the ALKO ESC version we had on our 2013 Jayco van, tandem axle, applied the braking to all 4 wheels constantly when activated.

It only happened to us twice within a few minutes on a very rough and winding bitumen road and you definitely knew it.
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Follow Up By: Rea58 - Saturday, Oct 05, 2024 at 08:30

Saturday, Oct 05, 2024 at 08:30
thank you, that was great
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Reply By: Member - McLaren3030 - Saturday, Oct 05, 2024 at 06:59

Saturday, Oct 05, 2024 at 06:59
Hi Rea58,

Firstly, let me state that I am not an Auto. Elec. or a 12 volt expert, or a refrigeration mechanic, just someone who has been camping for more than 55 years.

A 3 way absorption fridge is most efficient when run on gas (LPG). Trying to run it on 240 volt via an inverter may sound like an efficient method, but both the fridge and your battery/inverter will not be very efficient. It is really no different than trying to run it directly from your battery on 12 volt. Running on a 12 volt supply from the towing vehicle whilst the engine is running will keep the fridge cold, and should not drain your vehicle cranking battery.

As far as the Red Anderson plug is concerned, yes, it is common practice to use a red Anderson plug for ESC. Can you use it to supply power to your fridge, again yes, as long as the cable size is suitable for the high current draw of an absorption fridge, it will do the job. However, you need to ensure that there is no power to the plug when the ignition is off, otherwise you will still drain your towing vehicle cranking battery.

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Follow Up By: Rea58 - Saturday, Oct 05, 2024 at 08:23

Saturday, Oct 05, 2024 at 08:23
thank you
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Reply By: Batt's - Saturday, Oct 05, 2024 at 08:19

Saturday, Oct 05, 2024 at 08:19
The easiest way is to run the fridge off the caravan battery is on 12v it would pay to check the size of the battery as well unless less it is the 200ah one you mention that is in the van. As mentioned these fridges use a lot of power we use to leave ours running off the caravan battery when stopping for fuel or ducking into the shops for a few items. The size of the battery will determine how long you can do this for it may be for half an hour or an hour so you don't run the battery too low.
You also need to see how much power your vehicle is supplying the caravan battery and the correct wire size is used so you know it's getting charged correctly in might already have a battery charger / isolater near the battery already which is a good idea.
I have tried using an inverter in the past it doesn't help it run any better it just takes more power from your battery.
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Follow Up By: Rea58 - Saturday, Oct 05, 2024 at 08:32

Saturday, Oct 05, 2024 at 08:32
thank you that was good info
the van battery is the 200ah mentioned
how do i check how much power the vehicle is supplying?
tar
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Follow Up By: Batt's - Saturday, Oct 05, 2024 at 08:58

Saturday, Oct 05, 2024 at 08:58
I'm no expert others will know more but I like to keep things simple so hopefully less problems.
You need to find out how the battery in the van is being charged wether it's wired directly off your vehicles starter battery or if there is a lithium battery charger it the set up which is the more likely scenario. If there is a charger the amp output should be written on it which could be somewhere between 20 to 40 amp for example. It should also have a built-in battery isolator so when the cars engine is off the 2 battery are isolated so if you accidentally flatten the caravan battery it will have no effect on the cars starter battery.
You also need to know the size of the vehicles alternator so you don't exceed it's limit best to stay well inside it. It sounds like a bit unnecessary and maybe over whelming but it's not that bad and can save you a breakdown in the future. An auto electrician might be able to help you should try and add up within reason how many amps everything will be drawing off the alternator from lights to battery charger etc etc which can be a bit difficult with a modern vehicle but a ball park figure is a good start.
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Follow Up By: Rea58 - Saturday, Oct 05, 2024 at 09:56

Saturday, Oct 05, 2024 at 09:56
Thank you, lithium battery charger in van is 60amp
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Follow Up By: Batt's - Sunday, Oct 06, 2024 at 09:53

Sunday, Oct 06, 2024 at 09:53
That's a pretty big charger it will recharge the battery fast so short drive of a few hours shouldn't be an issue but I still would make sure your alternator is going to cope with putting out that much power and still be able to run the vehicle with it's accessories over the long term .

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Follow Up By: Rea58 - Sunday, Oct 06, 2024 at 10:07

Sunday, Oct 06, 2024 at 10:07
ok - Thanks Batt
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Follow Up By: Nomadic Navara - Sunday, Oct 06, 2024 at 12:28

Sunday, Oct 06, 2024 at 12:28
Vehicle alternators are self-regulating. If you attempt to draw more than their regulated capacity, they will not deliver it. Get yourself a voltmeter that plugs into a lighter socket, if the alternator does not deliver the full charging voltage with a DC-DC charger attached, look to see if there is a way of throttling back the DC-DC charger. If you can not set the output regulator of the charger to deliver less current, then you will have to find other accessories to switch off or replace your charger.


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Reply By: Member -Pinko (NSW) - Sunday, Oct 06, 2024 at 10:49

Sunday, Oct 06, 2024 at 10:49
ive come in late on this subject.
Three years ago I replaced my 90 lt. dometic 3way RM2350 with a dometic 95litre 3way RM2356.
The 2356 has functions MES manual energy selection or AES auto energy selection the AES will automatically switch to gas when the engine stops and go to 240v when it is available.
If you pull in to refuel and engine off at the bowser the fridge switches 12v off and will not ignite gas for for fifteen minutes for safety reasons at the refueling point when you move off it senses 12v has become available and runs on that until the engine stops again. This runs seamless for me.
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Reply By: RMD - Sunday, Oct 06, 2024 at 20:10

Sunday, Oct 06, 2024 at 20:10
Rea 58
Given the above information, you can go to an auto elec, everytime you want to find out something. An alternative could be, to buy a DC digital.clamp.meter. With that you can measure voltage via the probes supplied, but also use the opening "clamp" section to surround any wire you want to test and see on the digital readout the amperes running in that and any other wire. Starter cables down to small dia wires. Maybe no extremely accurate amp readings, but it will show you what is happening and allows you to determine what is happening and if there are faults and nothing is happening when it should be.
Usually under $50. Invaluable!
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Reply By: qldcamper - Monday, Oct 07, 2024 at 06:31

Monday, Oct 07, 2024 at 06:31
Rea58,
That is a huge dcdc if that is the van charger you speak of.
Depending on your driving style and size of your alternator, and how low the state of charge of your 200 ah battery gets I'm betting you won't get a very long life out of your starting battery and could easily leave you with a flat start battery if your van battery is low and you think to top it up by starting the engine and letting it idle for an hour. You can expect the dcdc charger to pull at least 70 amps when under full load, probably more. I can garentee no automotive alternator will be able to deliver anywhere near that at idle so will be pulling what it needs from the start battery that is not designed to deliver high currents for more than a few seconds without dramatically shortening its life.
AnswerID: 646622

Follow Up By: Rea58 - Monday, Oct 07, 2024 at 10:53

Monday, Oct 07, 2024 at 10:53
Thank you for that.
The charger i refer to is a 240v charger
at this stage I don't have a dcdc charger - i was thinking of getting a 25amp one
I am presuming i cannot run the car directly connected to caravan battery via anderson plug :-0
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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 11:13

Monday, Oct 07, 2024 at 11:13
.
I agree with what Qldcamper has said and would add further……..

DC-DC chargers begin charging when they detect that the alternator is producing at a sufficient voltage, typically 12.9v and then automatically check periodically and if the supply voltage is less than 12.7v the charger will cease charging. If your charger is attempting to draw more current than the alternator can continually supply the voltage will fall below the acceptable value and the charger will disconnect for a time and only reconnect again when the alternator is producing at least 12.9 volts. This process will repeat ad infinitum and is unhealthy to both the alternator and the cranking battery.
During the time that the alternator is delivering a high current to the dc-dc charger it is likely to be outputting a voltage lower than required to put charge into the cranking battery and it is even possible that the cranking battery will contribute to the dc-dc charger input and thus reduce its State of Charge.

From this you can see the risk of connecting an oversize dc-dc charger to an alternator that is incapable of providing sufficient continual current. The nameplate current rating of an alternator is the maximum current that it can deliver but it may not be the current that it can deliver indefinitely without coming to grief. So the take-home message is to be sure that your alternator can manage the demand of your dc-dc charger.
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Follow Up By: qldcamper - Monday, Oct 07, 2024 at 17:15

Monday, Oct 07, 2024 at 17:15
G'day Allan,
I am only really familiar with the way redarc bcdc chargers operate but can't say for the cheaper ones.
Redarc are designed to overcome supply line voltage drop and will operate down to 9 point something volts but have a low voltage cut out 12 point something. This seemed a bit confusing to me too so I dug a little deeper and found they achieve this by stopping charging briefly every 90 seconds or so, so there is no voltage drop in the supply line and sampling the voltage then, if it is below the threshold it will not commence charging again, but if the engine is idling as soon as the load disappears the voltage shoots up and this is what the redarc sees so thinks all is good and ploughs on for another 90 seconds. I see this on my in dash volt meter quiet often cause it is a cheap meter with a very slow sample rate and now and then captures the accessory battery voltage below its float voltage.
Easy to assume they all work the same but maybe there is a reason for Redarcs price tag.
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Follow Up By: qldcamper - Monday, Oct 07, 2024 at 17:22

Monday, Oct 07, 2024 at 17:22
Rea 58,
Not a good idea to connect directly.
Automotive charging evolved hand in hand with lead acid batteries and lithium batteries are a completely alien being to them. Hence the reason systems have been developed to try to integrate them into the automotive platform but are still far from being perfected.
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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 18:14

Monday, Oct 07, 2024 at 18:14
.
Hi Qldcamper,

I have used Redarc chargers for a long time and was aware of the technique of charge interruption to enable measurement of battery terminal voltage. I think a number, if not all, dc-dc chargers are employing that method. Certainly the OP's Intervolt charger does, see below:

"Input Voltage control: This function is incorporated to compensate for Voltage
drop caused by undersize cable, poor connections, improper termination, etc. by
comparing the input Voltage at the main battery terminal with the Voltage at the
Charging Device itself. It does this by momentarily disconnecting the auxiliary
battery, thereby removing the load. At this time it measures the Voltage without
load to determine the true Voltage. It will then establish if the true Voltage is high
enough to continue charging or to implement low Voltage shut down."
Cheers
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Reply By: Member -Pinko (NSW) - Monday, Oct 07, 2024 at 11:31

Monday, Oct 07, 2024 at 11:31
Hi Rea58
I run an Intervolt DCDC mounted in the car connected via an anderson plug to the camper 12v lead acid battery. It charges the battery and powers the 12v 3way when mobile. The Intervolt has a display that gives the amps at any time. After an overnight stop and starting on the road the display indicates the the fridge draw 16 to 17amps plus the battery charge amps. When the battery becomes charged the display shows the constant fridge draw shown as 'float' on the display. I also have a relay in the camper that disconnects the camper battery when the engine is off. If the gas is turned on at the bottle the fridge automatically starts on gas until the engine starts again.
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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 12:00

Monday, Oct 07, 2024 at 12:00
.
Hi Pinko,
Do I understand that your Intervolt dc-dc charger is located in the car and the battery it charges is located in the camper?
As the norm is to locate the charger close to the battery it charges I wonder why-so your arrangement.
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Reply By: Member -Pinko (NSW) - Monday, Oct 07, 2024 at 12:15

Monday, Oct 07, 2024 at 12:15
Hi Allan
The installation instructions showed either/or for the charger. Mine is mounted between the radiator and the grille.
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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 14:36

Monday, Oct 07, 2024 at 14:36
Hi Pinko,

I have looked at the Intervolt charger instructions and can see where they say that the product can be positioned either in the car or in the caravan/camper. But they also say……

"if the DCC Pro is required to charge a battery in a caravan it may be better to mount the Charging Device in the caravan itself rather than the vehicle but this may depend on where the Remote Display needs to be located."

What the Intervolt instruction do not address is as follows:

The main reason to use a dc-dc charger is to overcome the problem of volt-drop in the cable between the alternator and the battery in the caravan/camper.
The regulation of the charger's output voltage, and hence the voltage that the battery receives, is measured and controlled at the output point of the charger. Inevitably, there will be some voltage drop in the cable to the battery which will depend on the distance and cable size. If the auxiliary battery is installed in the car close to the charger with short cabling, then the inherent voltage drop will be small and tolerable. If however, the charger is in the car and the battery in the trailer, the battery will receive a depleted voltage and probably not become fully charged. With a lead-acid battery this can result in premature ageing of the battery. However, if it is working for you, then it is working!
If your cabling is large enough there may be no problem and measurement of the charged battery voltage at its terminals will reveal this.
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Reply By: Member -Pinko (NSW) - Monday, Oct 07, 2024 at 14:57

Monday, Oct 07, 2024 at 14:57
Hi Allan,
This works well and trouble free for me. Prior to fitting the DCDC keeping the fridge cold whilst mobile was touch and go but with DCDC if I start with a 4 degree fridge I have a 6 degree fridge at the of day.
What I don't understand is when I start of in the morning supplying power to both the fridge and the battery the monitor reads 14.2 v and within thirty minutes reads 13.2v and amps 25 comes down to 16 or 17 which is close to what the fridge element would draw and the monitor changes from boost to float.
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Follow Up By: Nomadic Navara - Monday, Oct 07, 2024 at 15:30

Monday, Oct 07, 2024 at 15:30
Pinko, why don't you use the "Follow Up" button when replying to something in a reply? You are making this thread very disjointed by starting a new Reply each time you are really adding a Follow Up. It's not too hard to follow in this case, but if there are a few things being posted to the thread, it can make a thread very disjointed.

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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 15:41

Monday, Oct 07, 2024 at 15:41
.
That is the very situation that I described. The monitor is reading at the charger and the charger is seeing this same output voltage at its terminals and makes the assumption that is the battery voltage which it is NOT. So the charger is moving from Boost mode (14.2v) to Absorption mode (13.2v) prematurely with corresponding reduction of amps. It will similarly terminate the Absorption mode prematurely and move to the Float mode where, with time, possibly raise the battery voltage, but NOT if the fridge is drawing current at the same time.
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Follow Up By: Nomadic Navara - Monday, Oct 07, 2024 at 16:21

Monday, Oct 07, 2024 at 16:21
"So the charger is moving from Boost mode (14.2v) to Absorption mode (13.2v) prematurely with corresponding reduction of amps. "

I don't think so. A charger switches to the float mode when the supply current drops to a couple of amps. That is the trigger that the battery has received sufficient current to fully charge it. If you have something else connected to the charger, this will continue to draw enough current to prevent the charger switching to float mode. That extra current being drawn by the fridge prevents the charger going through its cycle properly, that will ensure that the battery will be receiving an overcharge if you have something else connected to its output.

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Follow Up By: Allan B (Sunshine Coast) - Monday, Oct 07, 2024 at 17:49

Monday, Oct 07, 2024 at 17:49
.
Well I didn't just guess at it Peter. Not all chargers are the same.
The user manual for this charger says…..

"The boost/CC stage is completed or terminated under the following conditions:
• when the auxiliary battery reaches terminal Voltage
(pre-determined by the battery type selected) ; or
• the maximum boost/CC time has expired before the battery has reached terminal Voltage."

A cut&paste of the full section on charging is below:

"CHARGING METHODS
Boost/CC:
The boost/CC stage (also known as bulk charge) is the stage when
the Charging Device is operating in constant current mode. In CC mode is
producing the heavy current required to re-charge a depleted battery as quickly
as possible. The boost/CC Voltage is determined by the battery type selected in
the initial set-up phase. The boost/CC stage is controlled by an algorithm of
time vs Voltage to ensure that the battery is charged optimally under the given
conditions. In boost/CC stage the charger will produce up to 25 Amps
(maximum) subject to the aforementioned conditions. When the Charging
Device is powered up and the auxiliary battery measures 12.6V or below the
boost/CC stage is then initialised. At this point the ‘soft start’ function is also
enabled (see page 38 for detailed information) and current flows. The boost/CC
stage is completed or terminated under the following conditions:
• when the auxiliary battery reaches terminal Voltage
(pre-determined by the battery type selected) ; or
• the maximum boost/CC time has expired before the
battery has reached terminal Voltage.
In the instance where the boost/CC time has expired before reaching terminal
Voltage, the charging process will skip the next (absorption/CV stage) and
progress directly to the final (float) stage. Generally this occurs when the
auxiliary battery is damaged or no longer serviceable.

In order to prevent further damage due to overcharging, the DCC Pro is
programmed for the safest option which is to reduce the Voltage by switching
out of constant current mode into float stage. There is also the possibility that a
heavy load permanently connected to the auxiliary battery is responsible for the
charging cycle to time out in boost/CC stage before terminal Voltage is achieved.
If this is the case the DCC will continue to monitor the Voltage and if the Voltage
drops below 12.0V again (during the two minute check period), the boost/CC
stage will re-initiate and the whole process will start over.

Absorption/CV:
The absorption/CV stage, the next step in the charging cycle,
is initialised when the boost/CC stage is completed. In absorption/CV stage the
charger is operating in Constant Voltage (CV) mode and is also time limited. The
time is calculated from the boost/CC cycle and is based on a maximum of four
times the actual boost/CC time (subject to the battery type selected). As with the
boost/CC stage the current is limited to 25 Amps. The absorption/CV stage is
completed or terminated under the following conditions:
• the programmed time cycle has finished
(pre-determined by the battery type selected) ; or
• the charge current is reduced below 4 Amps
(approximately 15% of maximum charge current).
Float/CV: The final process in the charging cycle is the float stage."

The complete manual can be found here.



Cheers
Allan

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