Dust Proof tailgate

Submitted: Saturday, Aug 24, 2024 at 13:59
ThreadID: 148284 Views:1954 Replies:8 FollowUps:11
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Hi there,

I would appreciate some input. We have a 2023 Isuzu D-Max dual cab ute. It’s fitted with an EGR electric roll top cover. I have installed an aftermarket tail gate sealing kit, which has only partially worked.

Currently half way through a trip around Qld top end and the NT and have ended up with a heap of dust in the back.

What have people done to seal the tailgate to keep the dust out.

Thanks
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Reply By: Kazza055 - Saturday, Aug 24, 2024 at 18:56

Saturday, Aug 24, 2024 at 18:56
I tried to seal mine using 25x25 rubber seal from Clark Rubber which worked really well until I drove on gravel :))

I think the only way to stop dust is to have positive pressure in the tube but having a roller top make it hard.

I have a canopy with lift up side windows and I think I could leather down the back lock but have the front lock not latched which would leave a gap of 15 to 20 mm on the front acting like a scoop but this doesn't work with your setup.
AnswerID: 646390

Reply By: Athol W1 - Sunday, Aug 25, 2024 at 07:54

Sunday, Aug 25, 2024 at 07:54
Guys

All I can say is best of luck trying to keep the tub dust free.

Should you manage to seal the tailgate then you have an issue where the front of the tub between the floor ribs and the adjacent panel leaves holes under the ribs (these allow water to escape), and also you have a massive cavity between the tail lights and the wheel arches, the top end of which is directly below the top rail of the tub. (Just follow the inner panel just forward of the tail lights up under the top rail and you will find the top end of that cavity).

Ute tubs are not designed to be dust proof.

Regards
Athol
AnswerID: 646392

Reply By: RMD - Sunday, Aug 25, 2024 at 08:46

Sunday, Aug 25, 2024 at 08:46
If you have a small but wide wing deflector above tub rear edge, probably inconvenient for you, but if shaped the reverse of a racecar wing and held on two vertical brackets emanating from the tailgate catches, it will ensure the VACUUM at rear of the tub is destroyed and dust won't be sucked up into the tailgate area. Those cavities at the side/top under the upper most edge would need to be sealed with foam or similar.

Some use a deflector at rear of dual cab to catch wind over the roof and defect it down to the tube rear. That helps.
AnswerID: 646393

Reply By: Member - mechpete - Sunday, Aug 25, 2024 at 10:27

Sunday, Aug 25, 2024 at 10:27
I have the bt50 an they supply a factory tailgate seal
Its seal pretty good
Cheers mechpete
AnswerID: 646394

Follow Up By: Stephen L (Clare) SA - Monday, Aug 26, 2024 at 11:52

Monday, Aug 26, 2024 at 11:52
Hi Pete

The only problem with the so called genuine seal, it’s double the price of the people that make them, EGR
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Follow Up By: Member - mechpete - Friday, Aug 30, 2024 at 09:50

Friday, Aug 30, 2024 at 09:50
Yes but it works very well
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Follow Up By: Stephen L (Clare) SA - Friday, Aug 30, 2024 at 11:15

Friday, Aug 30, 2024 at 11:15
Yes they do I have one on our D Max, but why pay double from Mazda for the very same product made by EGR
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Follow Up By: Kazza055 - Friday, Aug 30, 2024 at 13:11

Friday, Aug 30, 2024 at 13:11
At $375.00 they would want to work.
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Follow Up By: Stephen L (Clare) SA - Saturday, Aug 31, 2024 at 18:50

Saturday, Aug 31, 2024 at 18:50
The EGR seal work perfect Kazza, but mine was $320, and the genuine Mazda rebranded EGR were $675

Not sure what the genuine ones are worth now
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Follow Up By: Member - Red Rocket - Thursday, Sep 05, 2024 at 15:34

Thursday, Sep 05, 2024 at 15:34
Thanks everyone for your input, it is greatly appreciated.
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Reply By: greybeard - Sunday, Aug 25, 2024 at 13:52

Sunday, Aug 25, 2024 at 13:52
Take the back seats out of the cabin, put anything you don't want to get dust on inside the cabin. ;)
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Follow Up By: Kazza055 - Sunday, Aug 25, 2024 at 15:23

Sunday, Aug 25, 2024 at 15:23
Yup, put the kids in the tub, they can have a shower to rinse off the dust ;=))
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Reply By: Member - McLaren3030 - Monday, Aug 26, 2024 at 07:25

Monday, Aug 26, 2024 at 07:25
Hi Red Rocket,

Because you have a “roll top” cover on the tub that by its very construction must have gaps between the segments so that it can “roll”, it will never be absolutely dust proof on corrugated roads. The vibration from the corrugations will separate and “rattle” the segments enough to let the dust in. You could possibly cover everything under the roll top with a tarp when heading onto a gravel road, but I do not see anything else being effective.

Macca.
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Follow Up By: Member - mechpete - Tuesday, Aug 27, 2024 at 13:43

Tuesday, Aug 27, 2024 at 13:43
The tailgate has a huge gap around the edges thats the biggest area to let dust in
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Follow Up By: Member - McLaren3030 - Wednesday, Aug 28, 2024 at 08:09

Wednesday, Aug 28, 2024 at 08:09
Hi mechpete,

The OP has already mentioned he has installed an aftermarket tailgate sealing kit.

Macca.
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Follow Up By: Nomadic Navara - Friday, Aug 30, 2024 at 21:26

Friday, Aug 30, 2024 at 21:26
Macca, it does not matter how good the tailgate seal is if you have an alternative route for the dust ingress.

I have had 4 twin cab utes. There were a couple of Hiluxes from the late 80s and early 90s. More recently, I have owned a D40 and currently a D23. Each one had a canopy. The canopies were fairly good dust seals. My modus operandi was to put the front end of a tarp under the rear end of the load. The rest of the tarp was folded over the load and reached nearly to the front of the load. In every case, dust poured in through the tail gate and lodged on the tarp. It was a simple matter of carefully pulling the tarp back through the tail of the vehicle. The result was I pulled the dust out of the rear and the load was nearly dust free. I loaded things into plastic tubs with lids, that resulted in dust free loading, the tubs caught the residual dust that creeped around the tarp.

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Follow Up By: Member - McLaren3030 - Saturday, Aug 31, 2024 at 08:09

Saturday, Aug 31, 2024 at 08:09
PeterD,

I understand that, it is why I suggested that the dust may be getting in through the roll top cover.

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Reply By: Stephen L (Clare) SA - Monday, Aug 26, 2024 at 11:54

Monday, Aug 26, 2024 at 11:54
Hi

We have an MY22.75 X Terrain and had fitted an EGR tailgate seal, you will not get any dust in from the tailgate, but I seem to get it coming in from the front of the tub
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Reply By: Gbc.. - Monday, Sep 02, 2024 at 15:51

Monday, Sep 02, 2024 at 15:51
I've never successfully sealed a factory tub and i've had plenty of them. As mentioned above, if you can create positive pressure with a fan or vent you don't have to seal it.
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