Friday, Nov 29, 2013 at 10:04
We have had 2 new caravans over the years. Both had badly misaligned wheels - 11 mm toe-out on the first and 10 mm on the second, so things are getting better. Both had solid axles, so you would expect zero toe-in or toe-out. The first van was a Viscount, the second Jayco.
Now I have started on the Jayco... Their service was appalling. I have had 2 power supplies fail - ultimately bought a different system and installed it myself - 10 yrs down the track it is still going. The overhead cupboards fell apart in 4 separate
places. I had to screw them back on the road. The roof sealing was suspect. But the worst was the axles.
After 18 months, I had about 18000 km up and noted the inside edge of the tread was worn to the steel belt. Jayco warranty is 2 yrs or 20000 km, so I rang Jayco. "No sir - the warranty for the wheels is by AL-CO and it is only 12 months". I bought a new tyre and fitted the brand new spare and limped
home. I checked the alignment and found 10 mm toe-out. Because I had to be in
Sydney for a while with the van, I removed the axle and turned it around to equalise the tyre wear (I also had to re-set the brakes because they were then back to front). Whilst doing the removal, I noted that the axle was offset from the chassis. About 20 mm to the left. The chassis rail had been dented by the U bolt, seriously weakening the chassis. I took photos and composed a letter to Jayco, informing them politley that they had stuffed up in their manufacture. What were they going to do about it?
They studiously ignored my letter. I sent 3 faxes to them, asking for a reply. I made numerous phonecalls, and the service manager was not available, but would ring back. Finally, I had to go to
Melbourne on another matter, so I removed the axle again and loaded it into my trailer. I went to the Jayco factory and the guard at the
gate told me to park over near the showroom door. I did this - the trailer was parked such that anyone who wanted to get in or out of the showroom had to walk through my trailer! I then asked to see the service manager. He was in his office, and when I told him my problem, his reply was that he wished he had been informed about it before I went this far! A mushroom cloud then formed over my head. I told him of the letter, the faxes, the phone messages. He looked through his in-tray (piled up about 30 cm high) and then he found all but one of the phone messages and all of the other correspondence. He then bum shuffled the issue onto AL-KO, but I insisted that the fault was with Jayco because they had fitted the axle way off centre. Eventually he agreed. He said that Jayco would repair the chassis by welding a steel plate on the side of the chassis (the bottom of the chassis rail was bent - not the sides). He sent the axle to AL-KO to be straightened.
To their credit, AL-KO were wonderful. They 'straightened' the axle, but it still had about 7 mm toe-in. They said that some toe-in was necessary on a solid axle to gice it stability. I cannot see that myself, but I accepted it. They freighted it back to
my home, and also reimbursed me for the new tyre I bought. Short story made long, I wore out the next set of tyres in about 40000 km, and was
well on the way to wearing out the next set when I contacted AL-KO from
Tom Price, asking them what the toe-in should be. When I got
home, there was a letter from them asking me to send the axle to them at their expense and they would make me a new axle, which they did. By this time, the van had about 130000 km on it and it was 11 years old. AL-Ko's service was AI.
The tyres now are wearing evenly (despite still having about 4 mm toe-in). An aftertought - one of the hubs collapsed about 100 km from
home. I felt a sudden increase in drag, and thought I had a flat tyre. I checked and all looked OK, so I drove
home with no more problems - the extra drag had gone. Next morning I decided to repack the wheel bearings before I put the van away, and jacked up the wheel, only to find excessive end float on the bearings. I checked the castle nut and all was good there, so checking the bearing, I found the hub had partially collapsed. I phoned the service manager of AL-KO, asking him for details as to where I could get a new hub. He asked me to send him the old one (and the other as
well) so they could examine it. He sent me 2 new hubs (free of charge). This was probably after 135000km. They examined the hub and found a small defect. Now that is what I call GOOD customer service (especially compared to Jayco).
AnswerID:
522307
Follow Up By: Axle - Saturday, Nov 30, 2013 at 14:49
Saturday, Nov 30, 2013 at 14:49
G/day Erad, which model Jayco out of interest,B
inlaw just purchased a 05 25ft
Heritage,..Hope it doesn't fall apart its their house for a while ..lol.
Cheers Axle.
FollowupID:
803399