Wednesday, Jul 24, 2013 at 19:57
Andy,
I'll jump in with a few thoughts...
Let's just assume a van battery capacity of 100 amp hours.
You need to be aware that there is every chance that your van battery is not being fully charged while you drive UNLESS
1) You know that at the van battery there is at least 14.2 to 14.4 volts under load while the car is running. The chances of this are not very good as (a) generally the standard caravan factory wiring is notoriously inadequate and that will pull the voltage down, and (b) late model vehicles tend to have quite a low alternator output, down around the low to mid 13s in voltage,
OR
2) You have a dc-dc battery charger in your van to boost the low voltage from the car. Van manufacturers do not supply those unless you ask for them. Even then they need heavier than standard wiring, which again you have to ask for.
I assume that Jayco have put a mains charger in the van so that every time you hook up to power you will get a full charge. But if my suspicions are correct, when you're on the road and
free camping it is quite likely that your battery is never more than 80% charged from driving, probably less.
Obviously that gives you less capacity on a day-to-day basis if you're relying on charging from the car. It will also cause premature failure of the battery in the long term due to sulphation. Think 18 months (plus or minus) instead of four or five years, though regular top-up from the mains will offset this.
You can correct all of that with decent cabling (for a simple setup such as yours, minimum 8 B&S, preferably 6 (NOT mm commonly used in the auto industry, I mean gauge - 8 or 6 B&S or 8 or 6 AWG) from your vehicle battery to the rear of the car and again from there to the van battery. You should use a separate connecter such as an Anderson, not a spare pin in your trailer plug - they can't take the large cable or the current required. Then, depending on the output from your vehicle alternator, you may or may not need a dc to dc charger.
Sorry to digress, but that's your starting point, mate. I had exactly these issues with my Avan camper and a Kia
Sorrento, followed by the same camper with a Toyota Prado.
Now for the solar -
well I reckon that's relatively easy.
Assuming a 100 amp-hour battery and given the rough description you've given of your modest 12V useage, if it was me I would use a portable 120watt panel set-up. I suggest portable rather than fixed so you can park your van in the shade and chase the sun with your panels. Two 60's or three 40's fold up into a reasonably compact package for transport and storage.
If your panels come with a regulator on the back, bypass that and run about 10 metres of maybe 5 or 6mm
sheathed twincore from the panels to a quality regulator which should be as close as possible to the battery.
Bear in mind that the rule of thumb says you will only get about 70% of your panel's nominal output on average (see the articles on solar referred to by other posters), so out of your 120 watt panels expect about 84 watts ON AVERAGE. However on good days you will get close to ideal output, so your electronics need to be able to handle that. A decent 15 amp multi-stage PWM regulator (around $100 to $150) would suffice. But you'll get more from your panels if you can stretch your budget to a multi-stage MPPT regulator which will increase efficiency to about 97%, or about 82 to 115 watts depending on conditions - about $200 to $250 for a 15 amp model.
Reputable brands will cost about this much, but in both cases there are much cheaper options on eBay, etc.
Shop carefully.
My thinking may be on the conservative side, but I can guarantee you that in real life you will not get 120 watts from a set of nominal 120 watt solar panels.
In terms of charging my batteries, the best I ever got from 240 watts of panels and a PWM controller was 100 amp-hours in a long, clear but cool, windy sunny day. (Cool panels work better than warm ones.) Mostly I get about 70 to 80 amp hours (Sunny days are usually warm to hot; as a result panels aren't as efficient.) With your 120 watts you can halve those figures to 35 to 40 amp hours a day which I estimate would meet your requirements.
Cheers
AnswerID:
515340
Follow Up By: Member - Andy T2 - Wednesday, Jul 24, 2013 at 21:31
Wednesday, Jul 24, 2013 at 21:31
Much obliged, Frank. That's given me much to think about and I am appreciative. The members in this place are amazing! Thanks again!
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Follow Up By: Member - Frank P (NSW) - Thursday, Jul 25, 2013 at 11:31
Thursday, Jul 25, 2013 at 11:31
Andy,
I just reviewed a bit of what I wrote.
10 amp reulators would be sufficient for 120 watt panels, so that will save a few $$$.
I have just looked up some wire size calculation tables. For a 10 metre run from panels to regulator (that's 20 metres return, you have to consider both +ve and -ve), the 5mm option in the underlined "sheathed twincore" link in my post would be sufficient but the 6mm would be better.
It's a compromise between practical cable size and cost vs keeping electrical losses to a minimum.
Cheers
FollowupID:
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